https://www.leanmachinecnc.com/capabilities-info/engineering daily 0.75 2023-06-14 https://www.leanmachinecnc.com/capabilities-info/engineering/what-is-engineering-kbaym-2jljd monthly 0.5 2023-05-02 https://www.leanmachinecnc.com/aluminum-profile-cutting daily 0.75 2024-11-14 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/f57bee79-8ac8-438d-aec4-ac5031cdfc79/IMG_4339.png Aluminum Profile Cutting Aluminum Profile Cutting 01 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/bcbf467e-699e-4b84-b059-f9836d9435f4/Screenshot+2023-06-19+111127.png Aluminum Profile Cutting Aluminum Profile Cutting 02 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/ade85fa2-daab-407c-980a-055c63ffbfe2/IMG-5711.jpg Aluminum Profile Cutting Aluminum Profile Cutting 03 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/a65ef08f-2ef1-4614-af51-c44c1a952984/image+%2812%29.jpg Aluminum Profile Cutting Aluminum Profile Cutting 09 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/7ef3b299-c261-4f95-a49f-7dec555cf5d1/Aluminum+Debur+and+Edge+Standards.png Aluminum Profile Cutting Aluminum Profile Cutting 05 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/5cd7b891-c50e-4b2c-8c1b-397fae54f422/Surface+Finish+Standards.png Aluminum Profile Cutting Aluminum Profile Cutting 06 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1f197cb9-af54-47e9-8339-ea4cde578e00/image+%289%29.jpg Aluminum Profile Cutting Aluminum Profile Cutting 07 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/91162202-8690-43ce-9c2b-15286b8c9913/image+%2811%29.jpg Aluminum Profile Cutting Aluminum Profile Cutting 08 https://www.leanmachinecnc.com/milling daily 0.75 2024-11-14 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/4062e920-10e1-46be-af0c-8a756bcd5763/IMG_0061.jpg Milling Milling 01 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/dc41c723-d7a8-43c1-a4b6-af008857d762/IMG_20171215_154238.jpg Milling Milling 02 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/4644ca67-78ac-4126-ac92-f4760a91d77f/Screenshot+2023-06-19+113527.png Milling Milling 03 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/41907322-679c-49a1-a7eb-52230e617dd1/PXL_20240423_150145325.PORTRAIT.jpg Milling Milling 04 https://www.leanmachinecnc.com/capabilities-info/final-assembly daily 0.75 2023-06-14 https://www.leanmachinecnc.com/capabilities-info/final-assembly/what-is-final-assembly-lbebz-ze4he monthly 0.5 2023-04-12 https://www.leanmachinecnc.com/capabilities-info/final-assembly/assemblies-329zd-krsxt monthly 0.5 2023-04-12 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761940120-AS6DNR24B4981MWPX3DA/image-asset+%2812%29.jpeg Final Assembly - Assemblies - Make it stand out Here is the jig sitting on an assembly table. Notice the part numbers of each sub-component are laser cut into the jig. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761940129-K4WB2YB3DKYNDA4Y7DC7/image-asset+%2811%29.jpeg Final Assembly - Assemblies - Make it stand out The galvanized steel sub-components are placed on the jig and bolted together. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761940135-CBJK3L1AU78GS4DB8251/image-asset+%2810%29.jpeg Final Assembly - Assemblies - Make it stand out The stacking method is planned out ahead of time to make sure counting and sorting of completed parts is easy. https://www.leanmachinecnc.com/capabilities-info/extrusion daily 0.75 2023-06-14 https://www.leanmachinecnc.com/capabilities-info/extrusion/what-is-extrusion-pps5y-td9nl monthly 0.5 2023-04-12 https://www.leanmachinecnc.com/capabilities-info/extrusion/machining-aluminum-extrusions-dysyz-ka6me monthly 0.5 2023-04-13 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761943508-D9HE4G598CI5A32C3UF8/Adjustments.jpeg Extrusion - Machining Aluminum Extrusions - Make it stand out Robot, racks, and machine. Parts are loaded cut to length off a saw, drilled, and then stacked in the proper order in the outbox. https://www.leanmachinecnc.com/careers-blog daily 0.75 2023-06-14 https://www.leanmachinecnc.com/careers-blog/Blog Post Title One-xgzft-db2yh-3zlre monthly 0.5 2023-04-04 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761946782-2GN3ZMN104SVW0VJDS1Z/Employer%2BSpotlight%2BLM%2B%281%29.jpg Careers Blog - All About Us - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761946795-RAA2SZ8SE6MRO56V2UP5/total-compesation-packages.png Careers Blog - All About Us - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761946812-H02VDV0J8FT9C2ZJYLPK/PAYDAY-2.png Careers Blog - All About Us - Make it stand out Make any day payday with Dayforce Wallet https://www.leanmachinecnc.com/capabilities-info/profile-cutting daily 0.75 2023-06-14 https://www.leanmachinecnc.com/capabilities-info/profile-cutting/what-is-profile-cutting-4kbmd-cnkbd monthly 0.5 2023-04-12 https://www.leanmachinecnc.com/capabilities-info/profile-cutting/blog-post-title-one-xdt4x-j4n8h-zmetg monthly 0.5 2023-04-12 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761950202-P4JN0V5YKOJPEL9H29W9/Capture.png Profile Cutting - Catch me if you can - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761950206-JKISG1GRBGRGMAAYW5QF/IMG_5688.jpg Profile Cutting - Catch me if you can - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761950227-NVRVOCNNKR9RWR0O8UIQ/IMG_5691.jpg Profile Cutting - Catch me if you can - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761950240-YISXJ6RJGS60HXAF6MC0/File%2B2021-12-23%2C%2B8%2B25%2B47%2BAM.jpg Profile Cutting - Catch me if you can - Make it stand out The 2012 version on the left and the 2021 version on the right. https://www.leanmachinecnc.com/capabilities-info/profile-cutting/blog-post-title-two-cmklp-2frrz-f7g7z monthly 0.5 2023-04-12 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761950252-HB5RUGG1ATX1LBW813JN/image-asset+%281%29.png Profile Cutting - Laser Precision Beer - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.leanmachinecnc.com/capabilities-info/profile-cutting/cnc-wood-cutting-jcm6r-y9y42 monthly 0.5 2023-04-13 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761950290-TP4J4QFY7JA0DXNLPTIZ/Screenshot+2023-04-12+170044.png Profile Cutting - CNC Wood Cutting - Make it stand out 3/4" MDF being cut on one of our CNC routers for a local kitchen cabinet making shop. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761950294-JMILKI39OYPS4T9YXVQF/image+%2812%29.jpg Profile Cutting - CNC Wood Cutting - Make it stand out Stacks of consistent and accurate parts on a pallet ready to ship. Notice each one has a label with the part number, thickness, and dimensions. https://www.leanmachinecnc.com/capabilities-info/profile-cutting/cr-onsrud-router-9ztx6-fzrpj monthly 0.5 2023-04-13 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761950266-X90W53U2NLZR01I9UVCA/IMG_4339.png Profile Cutting - CR Onsrud Router - Make it stand out Here is the table loaded with four 4'x10' sheets of 3/16" aluminum. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761950281-V88T5JUQSPK0XX2Z007P/image-asset.jpeg Profile Cutting - CR Onsrud Router - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.leanmachinecnc.com/capabilities-info/profile-cutting/nitrogen-laser-cutting-y4cl3-e5hc7 monthly 0.5 2023-04-13 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761950303-D5O9FRL1150MSLEH916J/image-asset+%2810%29.jpeg Profile Cutting - Nitrogen Laser Cutting - Make it stand out Here is the Bulk Nitrogen storage situated on the concrete pad that we highlighted in a previous post. The Nitrogen is stored as a liquid and runs through the large aluminum structure to the left of the tank to change it from liquid to gas. https://www.leanmachinecnc.com/capabilities-info/3d-printing daily 0.75 2023-06-14 https://www.leanmachinecnc.com/capabilities-info/3d-printing/what-is-3d-printing-yb2bw-gypdf monthly 0.5 2023-04-12 https://www.leanmachinecnc.com/capabilities-info/3d-printing/blog-post-title-one-p9jed-lk75y-s4yhd monthly 0.5 2023-04-11 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956997-C7RW04KMKA7Y9Q7O7F2C/IMG-2796.jpg 3D Printing - Further Automation in 3D Printing - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761957008-VN0O56EKJRHY5JX30FT0/IMG-2797.jpg 3D Printing - Further Automation in 3D Printing - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761957023-9WXI42MZ14Q5OPPEL74Y/IMG-2798.jpg 3D Printing - Further Automation in 3D Printing - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.leanmachinecnc.com/capabilities-info/3d-printing/new-3d-printing-capability-fd4sn-y9cmj monthly 0.5 2023-04-11 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956943-0ZAKOXGHPLCX0GJNUS9V/PXL_20220204_173839146.PORTRAIT.jpg 3D Printing - New 3D Printing Capability - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956958-9KOAJAHCBL51I0HRGDAY/support+structure.jfif 3D Printing - New 3D Printing Capability - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956966-9YSAVTYEAXL5K06OTA74/Capture%2B%282%29.png 3D Printing - New 3D Printing Capability - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956976-Q7URQOJ9U4Q2JTGI2Q1N/IMG_2007.jfif 3D Printing - New 3D Printing Capability - Make it stand out A Cura software snapshot with the tree supports https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956980-H6XGYBBY0KPT3AVARTKQ/IMG-2008+%281%29.jpg 3D Printing - New 3D Printing Capability - Make it stand out Here is the finished part with the tree supports removed. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956985-1N9FVR0PL2JIZ6Y3BE8T/IMG-2010.jpg 3D Printing - New 3D Printing Capability - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.leanmachinecnc.com/capabilities-info/3d-printing/custom-workholding-composite-printing-rjssn-djygn monthly 0.5 2023-04-11 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956739-651TNWADWLZ6F0F7M2Q2/machine.png 3D Printing - Custom Workholding, Composite Printing - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956748-1TZ2TOMEUCQRQRZYE1BX/design.png 3D Printing - Custom Workholding, Composite Printing - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956761-L8DDULZJ3KQPFUYYQO2Y/3dprintflow+%281%29.gif 3D Printing - Custom Workholding, Composite Printing - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956907-HFV4T4I4U6A0LQTBYJZJ/22.jpg 3D Printing - Custom Workholding, Composite Printing https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956835-W90PXNRNWY05GX01E8Y9/IMAG1355.jpg 3D Printing - Custom Workholding, Composite Printing https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956807-JSYJPMYB6AISY5OBWD7Q/IMAG1357.jpg 3D Printing - Custom Workholding, Composite Printing https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956792-DOC6NNEWNXBV1T066NAN/IMAG1358.jpg 3D Printing - Custom Workholding, Composite Printing https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956865-8FGOYXKK487293QXASGH/IMAG1359.jpg 3D Printing - Custom Workholding, Composite Printing https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956828-PNXGC0OEJ9DAFDSM7A10/IMAG1362+%281%29.jpg 3D Printing - Custom Workholding, Composite Printing https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956874-05YVYRI09482ETN312OP/IMAG1363+%281%29.jpg 3D Printing - Custom Workholding, Composite Printing https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956845-XJHDSN89GGFGH3OTGIVT/IMAG1369.jpg 3D Printing - Custom Workholding, Composite Printing https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956898-B3A7OZXHA9AWNDCRLL18/IMAG1370.jpg 3D Printing - Custom Workholding, Composite Printing https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956891-PW787J4ION2DPL60KNY4/IMAG1373.jpg 3D Printing - Custom Workholding, Composite Printing https://www.leanmachinecnc.com/powder-coating daily 0.75 2024-11-14 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/f63c2fc4-f9a2-4b0d-ac3a-5d67b6e2ef8e/Screenshot+2023-06-19+124154.png Powder Coating Powder Coating Services 01 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/fdbe559c-fa49-4cb2-b0fd-8927fc9a32df/Screenshot+2023-06-19+100731.png Powder Coating Powder Coating Services 02 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/0038a257-d110-4686-a76e-8083a57ff7fc/Screenshot+2023-06-19+104654.png Powder Coating Powder Coating Services 03 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/9a8f83ef-b086-4bac-8b2f-7c37fefa6bd2/Screenshot+2023-06-19+100051.png Powder Coating Powder Coating Services 04 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/11bd8e7e-b15c-434e-a23a-18294474cc78/20230619_121641.jpg Powder Coating Powder Coating Services 05 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1cd0c164-0fc1-493d-8120-f178a0b08636/20230615_134328.jpg Powder Coating Powder Coating Services 06 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/527c933c-1212-4072-b61a-4df50d7009b3/Screenshot+2023-06-19+104425.png Powder Coating Powder Coating Services 07 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/a42e553d-c652-4c2f-bbe2-7165207e100c/20230615_115041.jpg Powder Coating Powder Coating Services 08 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/4eb7a946-3a31-48b6-ba1c-e9ddc7a5874a/20230615_115051.jpg Powder Coating Powder Coating Services 09 https://www.leanmachinecnc.com/composite-profile-cutting daily 0.75 2024-11-14 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/81f30494-face-4b95-b80f-6d32718b9f1f/image+%2831%29.jpg Composite Profile Cutting Composite Profile Cutting 01 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/57d0b318-82fb-496c-8bb0-aaf6e9c2764e/Screenshot+2023-06-19+110431.png Composite Profile Cutting Composite Profile Cutting 02 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/604dda93-8324-46e6-94b9-9f04d2043913/image+%2830%29.jpg Composite Profile Cutting Composite Profile Cutting 03 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1687548765748-5CIEK306KIMF31Z2ADMP/20230623_113059.jpg Composite Profile Cutting Composite Profile Cutting 04 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1687548410947-7IQBNJ05L8P7KTIVWKSN/20230623_113730.jpg Composite Profile Cutting Composite Profile Cutting 05 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1687548618530-C3TDVG78PCSA7V2LPMPP/20230623_093512.jpg Composite Profile Cutting Composite Profile Cutting 06 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1727452217355-WOTO9P6RNIZMHHSX219R/20230623_095020.jpg Composite Profile Cutting Composite Profile Cutting 07 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1687548662506-TWJ63KEI5JWOSEBG6QXI/20230623_104249.jpg Composite Profile Cutting Composite Profile Cutting 08 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1687548830056-KWS50LCNN3TS30G3MG0S/20230623_104333.jpg Composite Profile Cutting Composite Profile Cutting 09 https://www.leanmachinecnc.com/3d-printing daily 0.75 2024-11-14 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/ac922cf7-7bf3-4dee-b9db-551097865cae/PXL_20240729_194852842.jpg 3D Printing 3D Printing Services Saskatoon 01 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/5083c3df-2219-40ed-b317-d4d56280dd40/PXL_20240731_162607516.jpg 3D Printing 3D Printing Services Saskatoon 02 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/5d4ca3e8-0f82-47bb-a439-483da7a4a0ec/PXL_20220204_173839146.PORTRAIT.jpg 3D Printing 3D Printing Services Saskatoon 03 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/85db045b-d193-425d-971d-b0854f8d6a4e/PXL_20240730_183725756.jpg 3D Printing 3D Printing Services Saskatoon 04 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/862797a4-c4f7-4efc-9cc2-893f97e9f515/20230508_072848.jpg 3D Printing 3D Printing Services Saskatoon 05 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/9e6e2184-3459-46c1-bfdd-1cd61381e48d/20230508_072853.jpg 3D Printing 3D Printing Services Saskatoon 06 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/ae4322ed-7933-4a1b-a0dc-50ec0e11f52a/IMG-2010.jpg 3D Printing 3D Printing Services Saskatoon 07 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/2a89957a-aff6-4140-900b-2e28b51abd2b/Capture%2B%282%29.png 3D Printing 3D Printing Services Saskatoon 08 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/0d9bb636-7417-486f-9b5a-c01c18bcc48f/IMG-2008.jpg 3D Printing 3D Printing Services Saskatoon 09 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/6d20917d-d422-4e69-9369-25e19b7b86de/PXL_20240731_163141401.PORTRAIT.jpg 3D Printing 3D Printing Services Saskatoon 10 https://www.leanmachinecnc.com/steel-welding-1 daily 0.75 2024-11-14 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/3aa4770d-8d1b-4b21-bde7-1a4ac07cc017/20230619_120608.jpg Steel Welding Steel Welding Services 01 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/7c27663e-1bfb-4c2e-bffb-f017841fabcc/20230619_120628.jpg Steel Welding Steel Welding Services 02 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/e36bd00d-9f94-4e8c-a3b4-93750a95c21b/image+%286%29.jpg Steel Welding Steel Welding Services 03 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/acba3380-0fa9-40de-b06d-89d56293da2d/image-asset+%2814%29.jpeg Steel Welding Steel Welding Services 04 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/7cfe67fe-47e8-4e52-819e-d4edff0341e6/IMG_3053.JPG Steel Welding Steel Welding Services 05 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/a0932cba-0f57-4785-be18-8fed690f7945/IMG-5701.jpg Steel Welding Steel Welding Services 06 https://www.leanmachinecnc.com/steel-profile-cutting daily 0.75 2024-11-14 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/d8fa44c9-c236-465f-8b5f-7c20ce41e9be/IMG-5704.jpg Steel Profile Cutting Steel Profile Cutting 07 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/e895685d-fed6-4970-935b-820f3b345ffb/Laser+-+001.jpg Steel Profile Cutting Steel Profile Cutting 01 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/8eecaa64-5f8a-4e37-bc04-5bab018fc3cc/IMG-5702.jpg Steel Profile Cutting Steel Profile Cutting 04 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/704d8d32-453c-4f75-906a-0e28a6648f2f/IMG-5703.jpg Steel Profile Cutting Steel Profile Cutting 03 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/94a8e3d2-bc22-435d-97c3-558550172a0d/20230619_103930.jpg Steel Profile Cutting Steel Profile Cutting 06 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/557b2d02-31d4-48ae-a802-5de15d79bcdd/PXL_20240722_193259443.jpg Steel Profile Cutting Steel Profile Cutting 02 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/cca49e43-bfcc-421c-9b7d-1b88a5433f5e/PXL_20240905_181850360.jpg Steel Profile Cutting Steel Profile Cutting 05 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/3c096162-fe5f-415e-b8e8-e54c5e03d0a3/PXL_20240503_213955546.PORTRAIT.jpg Steel Profile Cutting Steel Profile Cutting 08 https://www.leanmachinecnc.com/final-assembly daily 0.75 2024-11-14 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/26a71495-3039-4426-a603-2f2e5133fe55/20230512_090523.jpg Final Assembly Assembly Services 01 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/12e14382-8cc3-40e7-b8f0-4d4857e70069/20230512_090557.jpg Final Assembly Assembly Services 02 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/06fae437-100b-4ce8-806c-eaa256a55813/20230615_114343.jpg Final Assembly Assembly Services 03 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/79458684-3749-4afb-904f-666247eabcb0/20230615_114209.jpg Final Assembly Assembly Services 04 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/d0f410bf-6e6a-4bab-82a8-3e3439907de0/4500260283_rack2.JPG Final Assembly Assembly Services 05 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1520750c-f64e-40bc-933d-de734a1093ee/IMG_1498.JPG Final Assembly Assembly Services 06 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/b06cea7c-654a-4538-a743-bb7edef9bef6/IMG_5395.JPG Final Assembly Assembly Services 07 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/4516653f-07b1-4535-b539-2ccd8fad738a/IMG-3788.JPG Final Assembly Assembly Services 08 https://www.leanmachinecnc.com/capabilities-info/fabrication daily 0.75 2023-06-14 https://www.leanmachinecnc.com/capabilities-info/fabrication/what-is-fabrication-n7glg-pftcg monthly 0.5 2023-04-12 https://www.leanmachinecnc.com/capabilities-info/fabrication/heavy-steel-part-fabrication-82ews-xl6b6 monthly 0.5 2023-04-13 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761978026-QPHQUQBPAIT231S99KLC/image+%283%29.jpg Fabrication - Heavy Steel Part Fabrication - Make it stand out If you look close there is a great edge finish on the 3/4" plate off our HK Laser https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761978042-35ZTG2RZFZW4CWAZJUAU/image.jpg Fabrication - Heavy Steel Part Fabrication - Make it stand out Nothing much to say about this photo other than it's an arty photo of our Fronius welding equipment and one of our super skilled welders. https://www.leanmachinecnc.com/solutions-2 daily 0.75 2023-06-14 https://www.leanmachinecnc.com/solutions-2/blog-post-title-one-d9zn3-3a745-sc5x3 monthly 0.5 2023-04-04 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981383-36N3XQNCMXLHK66JHYDM/image-asset+%281%29.jpeg Solutions Blog - The New AMI Belt Cutter - Design for Manufacturer - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981425-53KJ16HIH45PDAT4PSNP/image-asset+%282%29.jpeg Solutions Blog - The New AMI Belt Cutter - Design for Manufacturer https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981412-SBRDM9S2JXDCV2KUO2M0/image-asset+%283%29.jpeg Solutions Blog - The New AMI Belt Cutter - Design for Manufacturer https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981498-3PJVVFFW5DN0HH5G8LOE/image-asset+%284%29.jpeg Solutions Blog - The New AMI Belt Cutter - Design for Manufacturer https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981472-7A59A9LE99F3WSDCWC36/image-asset+%285%29.jpeg Solutions Blog - The New AMI Belt Cutter - Design for Manufacturer https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981485-DPC1D467P9SBX9W7XJHE/image-asset+%286%29.jpeg Solutions Blog - The New AMI Belt Cutter - Design for Manufacturer https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981514-ZYT43924NGA2GALZ3LWG/image-asset+%287%29.jpeg Solutions Blog - The New AMI Belt Cutter - Design for Manufacturer - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981519-0I9VYBRYGZGGVTWWYOEP/image-asset+%288%29.jpeg Solutions Blog - The New AMI Belt Cutter - Design for Manufacturer - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981535-H3UBP1WQH114T4MJ9JQL/image-asset+%289%29.jpeg Solutions Blog - The New AMI Belt Cutter - Design for Manufacturer - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981547-YMLZDJIMO9UXAPMPTBVF/image-asset+%2810%29.jpeg Solutions Blog - The New AMI Belt Cutter - Design for Manufacturer - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.leanmachinecnc.com/solutions-2/blog-post-title-two-8hj6c-dablc-f3jzd monthly 0.5 2023-04-04 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981568-9I4B1OPPSWKY2WWSUJXU/image-asset.jpeg Solutions Blog - Heat Manifold Precision Enclosure - Make it stand out The shell of the cabinet is fabricated entirely of stainless steel: 16 gauge stainless panels with a 2B finish, recessed stainless T-latches, and continuous stainless hinge. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981572-N94II0DCN5RZBCZIOMYN/image-asset+%2811%29.jpeg Solutions Blog - Heat Manifold Precision Enclosure - Make it stand out Here is a snapshot of the enclosure with the equipment mounted before it has been installed in the field. Notice the continuous track we installed to house all the wiring, an added feature to keep the space organized and efficient for the final user. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981598-735MDGOLL33T0THU7PPE/protruding%2Bdoors%2B2+%281%29.jpg Solutions Blog - Heat Manifold Precision Enclosure https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981591-AYF4PGB9YJCG4R4OAIEV/flush%2Bmount%2Bdoors%2Bconcealed%2Bhinges+%281%29.jpeg Solutions Blog - Heat Manifold Precision Enclosure https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981635-CS7PAVHGXERNV26TD5DD/multiple%2Blatches%2Band%2Bcenter%2Bdivider.jpg Solutions Blog - Heat Manifold Precision Enclosure https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981647-XSYLUCATZUARSNRX365B/finished%2Bcab%2B-%2Bopen%2Bdoors.jpeg Solutions Blog - Heat Manifold Precision Enclosure https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981671-RUSSO2UX37N0J11MVID4/image-asset+%2812%29.jpeg Solutions Blog - Heat Manifold Precision Enclosure - Make it stand out Aluminum offers a high strength-to-weight ratio as well as corrosion resistance. It is also less expensive than stainless steel and much more cost-effective to process. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981681-WX0K2C8HNVRUPWP59BUR/image-asset.png Solutions Blog - Heat Manifold Precision Enclosure - Make it stand out This nest is so efficient that only 7% of this 4x8' sheet of stainless steel becomes scrap. This is an essential aspect of cost reduction in manufacturing. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981693-UFNDK7T3GIZ50MXC105E/image-asset+%2813%29.jpeg Solutions Blog - Heat Manifold Precision Enclosure - Make it stand out Here is a close-up of the back side of a door panel. The seam where the two box-and-pan bends come together is impressively precise and narrow. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981702-C9GPWXGTWQ2XG30RWSW8/liner%2Bside%2Bview.jpg Solutions Blog - Heat Manifold Precision Enclosure - Make it stand out Side view of the liner https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981708-R074C0V0UW7NVMN4KC9V/liner%2Band%2Binsulation%2Binstalled.jfif Solutions Blog - Heat Manifold Precision Enclosure - Make it stand out Liner Installed https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981738-6MJ4KY8HJ6PLJIPOCC8A/protuding%2Bbolts.jpg Solutions Blog - Heat Manifold Precision Enclosure https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981731-KWH3BK7KR4QTJP6Z5OWD/smooth%2Bdoors.jpeg Solutions Blog - Heat Manifold Precision Enclosure https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761981752-JPH5UEPFNPFP8BP22ELX/image-asset+%281%29.png Solutions Blog - Heat Manifold Precision Enclosure - Make it stand out Here is a screenshot of the computer model in Autodesk Inventor, where our engineers can click and drag components around to test for possible interference during assembly. https://www.leanmachinecnc.com/engineering daily 0.75 2024-11-14 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/f73aeac6-599d-4772-808a-15cf42118ed3/image+%283%29.png Engineering CAD software engineering services 01 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/a494860e-0047-40f6-99cd-d0f0ef3eb93d/image+%282%29.png Engineering CAD software engineering services 02 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/91d2b205-5fb5-4170-9dc8-facc86fe5745/FullSizeRender+%283%29.jpg Engineering CAD software engineering services 03 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/7d195894-ddec-4746-bc33-687224e8497b/image-asset.png Engineering CAD software engineering services 04 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/ea3daccb-64ab-46e6-91b6-de7305d9344a/image+%281%29.png Engineering CAD software engineering services 05 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/80e9ffea-4136-4a78-8802-9f32cd81264f/image+%2826%29.jpg Engineering CAD software engineering services 06 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/e33837a3-0e20-45b1-8671-76ca0486b4a7/IMG_0059.jpg Engineering CAD software engineering services 07 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/7ca5fd05-8435-4e12-b193-13185f6a624c/HSM1.png Engineering CAD software engineering services 08 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/81241cd0-f23a-428b-b514-4fbc00866867/image+%281%29.png Engineering CAD software engineering services 09 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/36c97a22-8576-40ab-807a-f566a1c22e13/image.png Engineering CAD software engineering services 10 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/26701c96-cb00-4829-a0f3-c68aca930ccc/image2.png Engineering CAD software engineering services 11 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/ef559ed6-1409-4026-b11b-9b6154607dd5/Screenshot+2023-06-29+102235200.png Engineering CAD software engineering services 12 https://www.leanmachinecnc.com/capabilities-info/powder-coating daily 0.75 2023-06-14 https://www.leanmachinecnc.com/capabilities-info/powder-coating/what-is-powder-coating-yd5mr-j78ar monthly 0.5 2023-04-12 https://www.leanmachinecnc.com/capabilities-info/powder-coating/powder-coating-system-alfez-82wwz monthly 0.5 2023-04-12 https://www.leanmachinecnc.com/capabilities-info/powder-coating/steel-and-black-powder-j8jcy-bse54 monthly 0.5 2023-04-12 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762001394-IBJE56PSBOQFTI320WVQ/image.jpg Powder Coating - Steel and Black Powder - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.leanmachinecnc.com/turning daily 0.75 2024-11-14 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/0001acd0-d0e8-4a61-9cca-5aa87e4c31d8/image-asset+%285%29.jpeg Turning Turning Services 01 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/78f2b8e7-b2b3-42f9-b4b5-25e698644f22/20230502_095241.jpg Turning Turning Services 02 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/a8fa5bce-99ac-40d0-80ee-d12e67b2f757/IMG_1204+%281%29.JPG Turning Turning Services 03 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/8d9aadca-6b2b-465f-af46-4ec4d41dc0dc/IMG-5710.jpg Turning Turning Services 04 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/f4f21866-e04b-4550-9e4a-bcfe3c3a164d/IMG_9613.JPG Turning Turning Services 05 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/49609295-dff8-44d8-9e92-4c8eb46bd2a2/IMG_9614.JPG Turning Turning Services 06 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/4e7fe9db-2afa-4ddf-aa6e-d8e430f2789b/20230623_135431.jpg Turning Turning Services 07 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/19643bfa-13c0-4772-bfd4-c45f3b3ffa2f/Okuma.jpg Turning Checking on progress in the Okauma Lathe. https://www.leanmachinecnc.com/capabilities-info/r/welding daily 0.75 2023-06-14 https://www.leanmachinecnc.com/capabilities-info/r/welding/what-is-welding-gwswg-pkrx6 monthly 0.5 2023-04-12 https://www.leanmachinecnc.com/capabilities-info/r/welding/robotic-steel-welding-ndlmy-5d9tm monthly 0.5 2023-04-13 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762005201-70GXLISCYYEEU70HIKPG/image-asset.jpeg Welding - Robotic Steel Welding - Make it stand out Step 1- Design and build a jig assembly that can make part placement repetitive and accurate. We've used the Motoman positioner in conjunction with the robot to help keep weld angles consistent. Consistent weld angles give us good flux gas (CO2/Argon mix) coverage to make sure welds are not contaminated with atmospheric impurities. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762005205-QY5RXVNV7MUIG62LUSNC/image-asset+%282%29.jpeg Welding - Robotic Steel Welding - Make it stand out Step 2 - Make the parts themselves better to help with the whole process. Here you can see slots in the ring so the rib can index itself with tabs. On the surface, these parts would be much cheaper to produce out of steel flat-bar but we've decided to laser cut them so we can tightly control tolerances on hole sizes and add trick tab and slot features. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762005212-KH36RGB8XWCDAXZP6QBR/image-asset+%283%29.jpeg Welding - Robotic Steel Welding - Make it stand out Step 3 - Write a really great robotic welding program in RobotMaster. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762005234-WYI5J3KBRXMWG0KJOJQB/image-asset+%284%29.jpeg Welding - Robotic Steel Welding - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.leanmachinecnc.com/capabilities-info/r/welding/welding-and-labour-improvements-cpklj-54m2n monthly 0.5 2023-04-13 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762005276-TRJQJBP88ZAIJ696G3ED/image-asset+%285%29.jpeg Welding - Welding and Labour Improvements - Make it stand out A manual weld on a large arc between 3/8` and 1/8`aluminum plate. This is a great example of a solid manual aluminum weld using Fronius welding equipment. This weld is challenging because the employee has to re-position themselves several times to make sure the correct torch angle is achieved as they move around the arc to ensure the shielding gas is protecting the leading edge of the weld pool. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762005282-GIY0WUGCV5J88N0BMP28/image-asset+%286%29.jpeg Welding - Welding and Labour Improvements - Make it stand out Here is the after picture of the same parts welded together but using an automated robotic welding cell. The weld has a bit more shine to it mostly due to the perfect torch angle being achieved by the robot`s perfect welding program made directly out of our CAD models. The weld bead size is also perfect every time. https://www.leanmachinecnc.com/capabilities-info/r/welding/fronius-cold-metal-transfer-2z8h9-na772 monthly 0.5 2023-04-13 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762005322-O4BU3YZJQTPTVT2T11WW/image.jpg Welding - Fronius Cold Metal Transfer - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762005332-0ZB8GV6SIA2HT937KAG0/image+%283%29.jpg Welding - Fronius Cold Metal Transfer - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762005337-6C3HKW1CRK1B8E26D85P/image+%282%29.jpg Welding - Fronius Cold Metal Transfer - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.leanmachinecnc.com/capabilities-info/r/welding/fronius-robotic-welder-tr37y-ds797 monthly 0.5 2023-04-13 https://www.leanmachinecnc.com/capabilities-info/bending daily 0.75 2023-06-14 https://www.leanmachinecnc.com/capabilities-info/bending/what-is-bending-ak2dl-6jk2m monthly 0.5 2023-04-12 https://www.leanmachinecnc.com/capabilities-info/bending/blog-post-title-three-pkzxs-7ghwn-4xzwp monthly 0.5 2023-04-11 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762013802-F9IK228BLIGP4NR8YEBE/IMG_8805.jfif Bending - Small Part Bending Part IV - Make it stand out Two sensors mounted using 3D printed brackets at the entrance to each chute. The sensors are a double check that the robot successfully grabbed a part, bent it, and got it out of the tooling. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762013806-LSAZMQ6AR3AZMULNQLQS/IMG_8708.jpg Bending - Small Part Bending Part IV - Make it stand out A sheet metal chute loads out into two different part bins. https://www.leanmachinecnc.com/capabilities-info/bending/blog-post-title-four-plzyh-f53ak-8k2fd monthly 0.5 2023-04-11 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762013763-I4VYSXZAQ22ON1PSNG7Y/2019-05-01-lean-machine-10.jpg Bending - Small Part Bending Part III - Make it stand out The robot is putting a part into the punch and die set for bending. The Wilson tooling is made at an angle that bending past 90 degrees is possible without changing to “stamping” in the tools. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762013767-6C4X9V9WZ6U6KDS6WWZ5/IMG_8768.jpg Bending - Small Part Bending Part III - Make it stand out The drawing says 0.655” and it measures 0.6555”!! This may be a really good part for the picture but we haven’t seen a variance of more than 0.005 and less that 0.25 degrees between parts. On a side note, this is why we don’t use any paper drawings in the shop any more :) https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762013776-HPMXLBM7GD8ACA824G1C/2019-05-01-lean-machine-38.jpg Bending - Small Part Bending Part III - Make it stand out An example of an old steel die (with white protecting tape applied) for a specialty aluminum clip that we produce. This die would last 5000 parts before having to be re-machined into the proper size. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762013785-GW8VJCP6PRNGN0A6LJ4U/IMG_8767.jfif Bending - Small Part Bending Part III - Make it stand out The aluminum clip still in the 3D printed tool set. Not only does this last longer than the steel die (about 10,000 parts) but it will not scratch as much. https://www.leanmachinecnc.com/capabilities-info/bending/blog-post-title-two-zm4ae-by2pa-973jh monthly 0.5 2023-04-11 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762013687-V1LLKX2P6AONUAKIUBAN/IMG_8702.jfif Bending - Small Part Bending Part II - Make it stand out An empty tray ready to accept the flat blanks. These trays were put together in house using laser cut panels and 3D printed accessories. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762013690-YWN47CKJABG6JL5K6PWT/IMG_8701.jfif Bending - Small Part Bending Part II - Make it stand out A rack to hold all of the trays. The top section contains different trays and the bottom stores completed parts in Kanban quantities for different customers. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762013702-Q32Y6IN6NYMT78IO46MU/IMG_8703.jfif Bending - Small Part Bending Part II - Make it stand out A tray loaded into the cell waiting for processing. The 3 sensors on the left allow the robot to detect which tray has been loading and automatically select which tooling to use. https://www.leanmachinecnc.com/capabilities-info/bending/blog-post-title-one-myk2m-m29zf-ycwrj monthly 0.5 2023-04-11 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762013729-ZRDKH6FAPTMX1095IN2I/IMG_0164.jfif Bending - Small Part Bending Automation - Make it stand out This is the first part we want to bend. It’s small so the operator has to over-ride the safety light curtain on each hit which means the activation pedal gets hit twice per bend (4 times per part) which is brutal on an operator when a batch of 500 is the norm. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762013732-O6MZWZ3JGTN7VM1GCROS/IMAGE.jfif Bending - Small Part Bending Automation - Make it stand out Here is an overall view of the robot and brake. Lots of wires still hanging around during testing and start up. https://www.leanmachinecnc.com/extrusion-processing daily 0.75 2024-11-14 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/3179f4dd-92f4-4161-9284-ba27552169b5/PXL_20240319_134611177.PORTRAIT.jpg Extrusion Processing Extrusion Processing Services 01 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/4219d0b6-079e-4ca6-b208-2723256513d0/Screenshot+2023-06-19+112951.png Extrusion Processing Extrusion Processing Services 02 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/0d6141f5-578c-4254-9486-f13651018ed8/Screenshot+2023-06-19+112355.png Extrusion Processing Extrusion Processing Services 03 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/4131a956-4931-4637-818f-3cc1b6ad688f/IMG-5708.jpg Extrusion Processing Extrusion Processing Services 04 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/7f910d23-b590-4b10-b849-e6caa8515865/IMG-5709.jpg Extrusion Processing Extrusion Processing Services 05 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/36b57c36-6c1e-460b-8d92-e84caefbbcae/Adjustments.jpeg Extrusion Processing Extrusion Processing Services 06 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/eb6a4e9a-018d-4c7b-845d-12adf5164da9/PXL_20240319_141610150.jpg Extrusion Processing Extrusion Processing Services 07 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/d12df388-ed43-4e42-a1bc-b82c8e770956/Robot+Cropped.jpg Extrusion Processing Extrusion Processing Services 08 https://www.leanmachinecnc.com/aluminum-welding daily 0.75 2025-01-31 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/91ccefe2-7fe8-45ba-8f5f-e972ba7d1b86/PXL_20240312_153248783.PORTRAIT.jpg Aluminum Welding Aluminum Welding Services 01 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/b7f778bb-b03f-4dbf-93ea-0b001622048a/20230615_110539.jpg Aluminum Welding Aluminum Welding Services 02 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/21ba7ac8-957b-4741-a05a-02258f3ede76/20230619_105315.jpg Aluminum Welding Aluminum Welding Services 03 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/d0662bc5-1e8d-4a00-add6-76eaf5f3653d/20230619_105156.jpg Aluminum Welding Aluminum Welding Services 04 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/5bf892a1-debe-4470-95d8-844c24d11040/20230615_111349.jpg Aluminum Welding Aluminum Welding Services 05 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/f6eb1bf8-e847-4569-b33d-614f26ab73b0/PXL_20240503_214055686.PORTRAIT.jpg Aluminum Welding Aluminum Welding Services 06 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/fb540f49-23cb-4791-9c17-b211b2e80347/20230615_110531.jpg Aluminum Welding Aluminum Welding Services 07 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/fca307ff-5c5a-4a95-a09c-5e0834550f58/PXL_20240503_214043859.PORTRAIT.jpg Aluminum Welding Aluminum Welding Services 08 https://www.leanmachinecnc.com/wiring-harness daily 0.75 2024-11-14 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762021257-3IDV6AGPQV8APNTWRVHY/20230508_084950.jpg Wiring Harness Wiring Harness Services 01 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762021246-AMUNABXXW4MFSUIE7OH4/20230508_085208.jpg Wiring Harness Wiring Harness Services 02 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/cd88598f-1893-462e-9bdc-eef39d8c0fbd/20230615_114156.jpg Wiring Harness Wiring Harness Services 03 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762021290-UKES9U0YPG5XLNUVF6GB/20230508_084915.jpg Wiring Harness Wiring Harness Services 04 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/5a9a29e7-bcba-469e-9ac4-c5a61953eba8/20230615_114105.jpg Wiring Harness Wiring Harness Services 05 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762021325-MF3Y2ZBGHJAD1O8X662P/20230511_090605.jpg Wiring Harness Wiring Harness Services 06 https://www.leanmachinecnc.com/news daily 0.75 2026-03-08 https://www.leanmachinecnc.com/news/we-are-helping-creators monthly 0.5 2026-03-06 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/a8b6fdba-b4c6-4eb6-863e-9ee8b2be29a3/IMG_8493.jpg News - We want to Help Creators - Make it stand out You gotta admit the old muscle cars look pretty sweet from the back! https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/c20cfc38-c778-4ee8-ba29-ae0f0190c4a0/IMG_7406.jpg News - We want to Help Creators - Make it stand out Here is the first version of the brackets tacked in place on the car just to get some ideas of the angles. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/0c3e8401-0721-473d-baf2-3b2d8ccd0d67/Screenshot+2026-02-27+123815.jpg News - We want to Help Creators - Make it stand out A CAD view of the V2 brackets we needed to cut. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/e534d8e8-42cd-4998-b4bf-14a98d6f5514/IMG_1096.jpg News - We want to Help Creators - Make it stand out After Lean Machine produced the brackets, all that was left was a little welding. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/60bffdce-2e09-41ac-b8bb-f132902bbfb3/IMG_7779.jpg News - We want to Help Creators - Make it stand out The finished installation! A little black paint on the brackets and they look like they were made by the factory. https://www.leanmachinecnc.com/news/dsidq6mtyvy07vqnxwpimo11pikrqh monthly 0.5 2026-03-06 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1738597685289-AEZ79EKO9QAHJ0RHF048/LM-LeanCanadaFlag.png News - Canadian Contract Manufacturer - Lean Machine Metal Fabrication - Lean Machine is 100% Canadian owned and operated. We choose Canadian material whenever available and hire local people right here in Saskatoon, SK! Finding a contract manufacturer that offers everything you need to launch and scale your product isn’t always easy. Sometimes you may only need support with laser cutting; other times, you can leverage our full range of capabilities to bring your project to life. Our mission is to combine advanced technology with lean manufacturing expertise to help you build, launch, and grow your company successfully. Lean Machine builds these amazing trailers for Offgrid Trailers on contract and you can see everything we do from metal cutting and bending the raw steel and aluminum to wiring harnesses that keep all of the systems connected and running properly. Another great example of a Canadian company building tools right here in Canada (and yes that actually happens sometimes) is Impact Poly Hammers. Lean Machine does all of the cutting, welding, and polyurethane casting! Check out this cool Instagram video of the robot welding on Impact’s hammers! Go Canada! https://www.leanmachinecnc.com/news/new-tool-announcement-hexagon-absolute-7-axis-cmm-arm monthly 0.5 2026-03-06 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1723667953705-YZR7RLX9AI03ICJO5FQV/PXL_20240808_195152924.PORTRAIT.jpg News - New Tool Announcement! Hexagon Absolute 7-Axis CMM Arm https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1723669058051-D38B3B1U75MU1883QMT2/PXL_20240814_204752197.jpg News - New Tool Announcement! Hexagon Absolute 7-Axis CMM Arm https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1723669668363-2LN4S7FMBADSRK6KKX8L/sfdh.jpg News - New Tool Announcement! Hexagon Absolute 7-Axis CMM Arm https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1726267741911-WTV85SLGNNHN2I9X70H0/CMM+Scan+Pic+008.jpg News - New Tool Announcement! Hexagon Absolute 7-Axis CMM Arm https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1726267773164-WJT665LRTO8PND8Z340W/CMM+Scan+Pic+011.jpg News - New Tool Announcement! Hexagon Absolute 7-Axis CMM Arm https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1726267844705-QYR6IH38IWOHIS2C7H1Q/CMM+Scan+Pic+020.jpg News - New Tool Announcement! Hexagon Absolute 7-Axis CMM Arm https://www.leanmachinecnc.com/news/in-house-custom-meeting-room-table-1 monthly 0.5 2024-08-14 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/a06d57d1-f62a-40f8-96f4-5c6509f67611/IMG_6177.jpg News - In-House Custom Meeting Room Table https://www.leanmachinecnc.com/news/impact-poly-hammers-business-acquisition monthly 0.5 2024-10-16 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1a897093-53db-4781-9154-cc74deb63fc8/LM+IPH+Press+release+Jan+2024.png News - Impact Poly Hammers Business Acquisition - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.leanmachinecnc.com/news/recent-main-plant-renovations-update monthly 0.5 2024-01-08 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/0d1ea2ff-3813-4208-8043-60a9a48a3268/Screenshot+2023-12-06+161542.png News - Recent Main Plant Renovations Update - Make it stand out Brand new mezzanine with space for the new home for the welding department underneath. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/291276cb-b6e6-4df8-bc5f-99165ef1f94a/5+years+ago.jpg News - Recent Main Plant Renovations Update - Make it stand out This is a picture of a pretty full lunch room from 5 years ago when we only had approximately 35 people working here, now we have over 80 people! https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/06f17f02-412d-49a4-b914-6b78e9da2026/20231204_142110.jpg News - Recent Main Plant Renovations Update - Make it stand out Cable trays with light fixtures and individual temperature control and dimmable lights in each office. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/d4ed69fb-51cc-412d-8353-8c6b4efe2bdc/20240108_141601.jpg News - Recent Main Plant Renovations Update - Make it stand out A look down the hallway of the new mezzanine offices. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/0b2c173c-55bb-47f7-a7d0-aae5464412e1/20240108_141721.jpg News - Recent Main Plant Renovations Update - Make it stand out A look at the new lunch room! https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/c662d169-fa74-42bc-aeb6-571fc161841b/20240108_141749.jpg News - Recent Main Plant Renovations Update - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/993cae1c-8b84-4806-9aa0-c8973a3534d6/IMG_6180.jpg News - Recent Main Plant Renovations Update - Make it stand out The Leadership Team utilizing our new boardroom! https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/e244adff-d6d5-4320-8b77-e7a4f8039383/Screenshot+2024-01-08+143447.png News - Recent Main Plant Renovations Update - Make it stand out The new boardroom equipped with an Owl Camera for virtual meetings and a coffee bar! https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/63227fd4-8c2c-4586-8a4f-8bf65fe6f3fb/20240104_114627.jpg News - Recent Main Plant Renovations Update - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.leanmachinecnc.com/news/mission-statement monthly 0.5 2024-10-16 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762026724-N1VN0GQQFJESHQ8O635B/Career%2Bwebsite-total%2Bcompensation%2Bpage_resized.jpg News - Mission Statement - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.leanmachinecnc.com/news/mission-statement-dp67z monthly 0.5 2024-10-16 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/92fd2538-8798-4b39-98b1-a79b1d599794/IMG-2796.jpg News - FURTHER AUTOMATION IN 3D PRINTING - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/401c83b7-0b27-4680-befa-c2bf53c92b82/IMG-2797.jpg News - FURTHER AUTOMATION IN 3D PRINTING - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.leanmachinecnc.com/news/mission-statement-dp67z-eyrnj monthly 0.5 2024-10-16 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/5d4ca3e8-0f82-47bb-a439-483da7a4a0ec/PXL_20220204_173839146.PORTRAIT.jpg News - New 3D Printing Capability - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762026985-QP4L0ZW08P9PRR4YZ95U/tree.jpg News - New 3D Printing Capability One really cool thing is the “Tree” support function which minimizes the amount of material to support overhangs. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/2a89957a-aff6-4140-900b-2e28b51abd2b/Capture%2B%282%29.png News - New 3D Printing Capability We decided to do some playing to see what the printers capabilities are. Here is a vehicle hitch plug which is a good test part because of the overhang. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762026997-063R026R2U5LV2AK1J7C/IMG_2007.jpg News - New 3D Printing Capability - A Cura software snapshot with the tree supports https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/0d9bb636-7417-486f-9b5a-c01c18bcc48f/IMG-2008.jpg News - New 3D Printing Capability - Here is the finished part with the tree supports removed. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/ae4322ed-7933-4a1b-a0dc-50ec0e11f52a/IMG-2010.jpg News - New 3D Printing Capability - It fits! https://www.leanmachinecnc.com/news/catch-me-if-you-can monthly 0.5 2024-10-16 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761950202-P4JN0V5YKOJPEL9H29W9/Capture.png News - Catch Me If You Can It started with drawing in Autodesk Inventor. We tried to pick a shape that would be easy to cut so we didn’t start to cut into production times too badly (can you imagine explaining to a customer their order was late due to the gingerbread person!). https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761950206-JKISG1GRBGRGMAAYW5QF/IMG_5688.jpg News - Catch Me If You Can After programming, the process moved to the routers. This is the beauty of having a machine that can depth cut because we can engrave a lot of detail in. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027025-7Y9SB6HVT4F2NI1ZBNPO/IMG_5691.jpg News - Catch Me If You Can https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027035-5EEN2IJG0OKGFIH1AZUM/File%2B2021-12-23%2C%2B8%2B25%2B47%2BAM.jpg News - Catch Me If You Can The 2012 version on the left and the 2021 version on the right. https://www.leanmachinecnc.com/news/the-wait-is-over-our-powder-coating-system-is-here monthly 0.5 2024-10-17 https://www.leanmachinecnc.com/news/focus-on-continous-improvement monthly 0.5 2024-10-16 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027046-BQPOJ2ONLSHFP1JAKD8W/20200908_Engineering_Kanban.png News - Focus On Continous Improvement Continuous improvement activities are performed daily in all areas of the company. The activity selected to be highlighted for the month of August, 2020 is… https://www.leanmachinecnc.com/news/new-process-coming-soon-and-it-will-be-automated monthly 0.5 2024-10-16 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027055-UTVZEEM03QO1WM6T8XG1/PreTreat%2BBooth%2BConcept%2B3.jpg News - NEW PROCESS COMING SOON AND IT WILL BE AUTOMATED! It looks like 10 different robots but it’s actually only 2 with several versions of the arms moved around on a part to check for Robot reach. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027064-XD7EK2QBJ6HAM52H4VDM/PreTreat%2BBooth%2BConcept%2B4.jpg News - NEW PROCESS COMING SOON AND IT WILL BE AUTOMATED! These are roughly the same size of robot but one has an extension in between 2 of the joints to have longer reach. This is the largest part we plan on running in this cell so we have to find the balance between running this part and ones much smaller. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027077-DAMKG8GBQHLAGRO7C4N7/PreTreat%2BBooth%2BConcept%2B2.jpg News - NEW PROCESS COMING SOON AND IT WILL BE AUTOMATED! We have also been considering concepts for a ventilated enclosure to surround the whole process. https://www.leanmachinecnc.com/news/first-lean-machine-machine monthly 0.5 2024-10-16 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761943516-QPUO5S6DVJX6O5Y0EUD0/Adjustments.jpeg News - First “Lean MAchine” Machine Robot, racks, and machine. Parts are loaded cut to length off a saw, drilled, and then stacked in the proper order in the outbox. https://www.leanmachinecnc.com/news/small-part-bending-part-iv monthly 0.5 2024-10-16 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027095-9E7OOHYD0C6VRQJYHGHX/IMG_8805.jpg News - SMALL PART BENDING PART IV Two sensors mounted using 3D printed brackets at the entrance to each chute. The sensors are a double check that the robot successfully grabbed a part, bent it, and got it out of the tooling. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762013806-LSAZMQ6AR3AZMULNQLQS/IMG_8708.jpg News - SMALL PART BENDING PART IV A sheet metal chute loads out into two different part bins. https://www.leanmachinecnc.com/news/small-bending-part-iii monthly 0.5 2024-10-16 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761994834-1UPH54YV8B3ZR1C2597Y/2019-05-01-lean-machine-10.jpg News - Small Bending Part III The robot is putting a part into the punch and die set for bending. The Wilson tooling is made at an angle that bending past 90 degrees is possible without changing to “stamping” in the tools. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027113-2O3GF4GG728ONFDYN1AY/IMG_8768.jpg News - Small Bending Part III The drawing says 0.655” and it measures 0.6555”!! This may be a really good part for the picture but we haven’t seen a variance of more than 0.005 and less than 0.25 degrees between parts. On a side note, this is why we don’t use any paper drawings in the shop any more :) https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027124-YJUD7ZM97C1GJ7F8C5LI/2019-05-01-lean-machine-38.jpg News - Small Bending Part III An example of an old steel die (with white protecting tape applied) for a specialty aluminum clip that we produce. This die would last 5000 parts before having to be re-machined into the proper size. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027131-ESZCURC3QGGULNFVOFHI/IMG_8767.jpg News - Small Bending Part III The aluminum clip still in the 3D printed tool set. Not only does this last longer than the steel die (about 10,000 parts) but it will not scratch as much. https://www.leanmachinecnc.com/news/small-bending-part-ii monthly 0.5 2024-10-16 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027143-03HOQTI58KCVVBNZUF6O/IMG_8702.jpg News - Small Bending Part II An empty tray ready to accept the flat blanks. These trays were put together in house using laser cut panels and 3D printed accessories. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027149-U52DT5BGFA1VD9U5NOKN/IMG_8701.jpg News - Small Bending Part II A rack to hold all of the trays. The top section contains different trays and the bottom stores completed parts in Kanban quantities for different customers. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027155-6IZOKU9P2TT4Q2E4RD08/IMG_8703+%281%29.jpg News - Small Bending Part II A tray loaded into the cell waiting for processing. The 3 sensors on the left allow the robot to detect which tray has been loading and automatically select which tooling to use. https://www.leanmachinecnc.com/news/small-bending-part-automation monthly 0.5 2024-10-16 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/13d34f18-644f-476c-894b-941284f53fd4/IMG_0164.jpg News - Small Bending Part Automation This is the first part we want to bend. It’s small so the operator has to over-ride the safety light curtain on each hit which means the activation pedal gets hit twice per bend (4 times per part) which is brutal on an operator when a batch of 500 is the norm. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/d70cfcfa-3bee-4863-a38c-85825308944f/IMAGE.jpg News - Small Bending Part Automation Here is an overall view of the robot and brake. Lots of wires still hanging around during testing and start up. https://www.leanmachinecnc.com/news/custom-workholding-composite-printing monthly 0.5 2024-10-16 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761956739-651TNWADWLZ6F0F7M2Q2/machine.png News - CUSTOM WORKHOLDING, COMPOSITE PRINTING - Our initial configuration for workholding on this machine was based off a previously successful design on another machine, and further improved, consisting of quickly-moveable machine vises down the length of the table. This had proven very effective on the prior generation extrusion workcenter, and we took it a step further with higher quality, more rigid components to maximize the capabilities. The challenge arose when we realized that to avoid machine collisions, the stickout of many workpieces was such that lighter cutting was required to achieve our standards of cut quality, so our Engineering team got to work on improvements to deliver greater performance. A new "Secondary" vise design was quickly developed in a matter of days, in fact designed entirely around the machine model, to bring the work holding as close to the end cut zones as possible. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027186-JEU54N55TI54Z20NEOJL/design.png News - CUSTOM WORKHOLDING, COMPOSITE PRINTING - This new vise design incorporates Agile and DFAM design theories, and practical expertise from decades of Machining mastery. The choice to build many parts from purpose-engineered reinforced composites is no coincidence: These materials provide excellent dampening to vibrations from high RPM cutting, thereby delivering not only improved cut quality and speeds, but increased tool life as well. The hard-working mechanical parts that give a vise its clamping capability are of course made from metal alloys, using almost entirely off-the-shelf components (McMaster-Carr in this case, ever-popular among Mech/Mfg Engineers thanks to one-day delivery). Roller thrust bearings, Steel and brass trapezoidal leadscrew components, and special hand-brakes for guideway mounting the vises bring the inner workings together. The vise bases are 5-axis machined in one operation on the same machine they are built for. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027191-O5NBRSBPTXGXIVS8O9KM/3dprintflow.gif News - CUSTOM WORKHOLDING, COMPOSITE PRINTING - Over two dozen 3D printed composite parts are used in each vise, but most of these are small pressed in parts to reinforce fastening areas. The larger parts are reinforced as necessary with either high strength fiberglass, or continuous carbon fiber, in areas that require greater mechanical strength, undergo heavier compressive forces and other stress. Metal components and fasteners can be printed into the parts, or pressed in afterwards. Unlike machined metal parts, the printed parts take substantially less time to program than to design. Printing them can take a days for larger parts, but the process is unmanned and scrapped prints are extremely rare. Assembly is a breeze, and the vises are ready for service! Thanks to the modular construction, any part that needs to be changed can be swapped on the fly, for example if a particular job requires a different jaw style. Time to make some chips! https://www.leanmachinecnc.com/news/flexible-office-design-and-renovation monthly 0.5 2024-10-17 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027207-XS8GJ7JRU90MNXF7Y2IN/IMG_0154.jpg News - FLEXIBLE OFFICE DESIGN AND RENOVATION Step 1: Move everyone out and share offices for a few months. The walls are dark grey with red accents, the ceiling tile is starting to turn brown, and the lights are using way too much power. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027218-J1X0VPXLF2CBIB5FIIH8/IMG_0152.jpg News - FLEXIBLE OFFICE DESIGN AND RENOVATION Step 2: Rip out wires, run temporary wires, and say “what have we done”! Approximately 150 wires had to be taken out and re-run only to be later run again through the cable tray. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027223-YB8A438NVN02LVZ36901/IMAGE+%281%29.jpg News - FLEXIBLE OFFICE DESIGN AND RENOVATION Step 3: take down rest of ceiling tile and finish muddling and taping the ceiling. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027227-ZUQ9T3EZ8XQFOAMC0I4H/IMAGE+%282%29.jpg News - FLEXIBLE OFFICE DESIGN AND RENOVATION After some painting and new flooring we are part way there. Still tough working around all of the mess, wires, and construction noises but we have the greatest people who support progress at any cost! An extra improvement for our people was to switch to up/down desks as seen in this photo. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027231-LACRHOQD5JG8DZ6MW3TN/IMAGE+%283%29.jpg News - FLEXIBLE OFFICE DESIGN AND RENOVATION Done! The hightlights of this picture are: the aluminum cable tray, the LED lights, the light sensor mounted to the bottom of the tray, some new personal storage lockers, lighter grey paint, and exposed ceiling tiles. This renovation also added space for 3 extra people in the same floor plan. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027245-DWEBW7FXFD4Q1SJOJB57/IMAGE+%284%29.jpg News - FLEXIBLE OFFICE DESIGN AND RENOVATION The entire cable tray was designed in-house, built, and installed. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027255-EZ3F7YA8189LP7FLB8VN/IMAGE+%285%29.jpg News - FLEXIBLE OFFICE DESIGN AND RENOVATION The wire drops from the tray are surface mounted and have a subtle industrial look. https://www.leanmachinecnc.com/news/new-machine-announcement-5-axis-milling monthly 0.5 2024-10-17 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077424-TZG5PJ2LF9G4UR9PPRBZ/FullSizeRender.jpg News - NEW MACHINE ANNOUNCEMENT - 5 AXIS MILLING Put in place and unwrapped the mill is considerably taller than our other machines and the machine fits perfectly in it's new home. This machine features a Fanuc control for X, Y, Z, C, A axis. The gantry is extremely heavy and rigid and features a water cooled spindle. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077413-AB6H19Z3NZRFGRN5IWVS/FullSizeRender+%281%29.jpg News - NEW MACHINE ANNOUNCEMENT - 5 AXIS MILLING Shallow cuts that are almost impossible on a saw (and inaccurate on a miter saw) are easily performed. Notice the Kurt Vises mounted to a linear rail for flexability in setup. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077417-1325BWQ4LS77SHSHACZX/FullSizeRender+%282%29.jpg News - NEW MACHINE ANNOUNCEMENT - 5 AXIS MILLING https://www.leanmachinecnc.com/news/new-machine-announcement-5-axis-milling-8yjxy monthly 0.5 2024-10-17 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027291-6IS68F9EHHLQN7LFK2EZ/Flipstep%2BBracket3.png News - PART COUNT REDUCTION Rather than fabricating parts in that way, we machine holes and reliefs for bends which brings the 8 parts down to 2. Putting a steel tube across a CNC mill also ensures quality of cut squareness, length, and hole position. Our new bent tube also reduces welding and grinding by 6” (a 25% reduction). https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027295-0LHVD17PWQMV9TWR6OMS/image-asset.gif News - PART COUNT REDUCTION - Then fold it up! Eat your wheaties. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027303-5SEWVI687UYVOYIUYD60/Flipstep%2BBracket%2BWith%2BJig.png News - PART COUNT REDUCTION When a jig is required for final welding, the laser and brake can make quick work of that. This jig features easily interchangeable pieces and bolt together construction. https://www.leanmachinecnc.com/news/heavy-router-machining monthly 0.5 2024-10-17 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/dc41c723-d7a8-43c1-a4b6-af008857d762/IMG_20171215_154238.jpg News - HEAVY ROUTER MACHINING This means we are able to machine large parts in one operation, eliminating errors caused by part sensing and greatly reducing setup times. Below is video showing one of our Onsrud routers cutting a new welding jig for our shop out of a ¾” thick sheet of 6061-T6 Aluminum. After deburring, the part is ready to have components installed and be put into use as a robotic welding jig! https://www.leanmachinecnc.com/news/mill-and-turn-all-in-one monthly 0.5 2024-10-17 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027319-2B9GZ4OVGD7TH09T6GMC/FullSizeRender+%283%29.jpg News - MILL AND TURN ALL IN ONE Our awesome new Okuma lathe isn't just a lathe! This machine can turn round parts but can also mill perpendicular and parallel to the part. Here is a video of us making weld flanges for piping assemblies. The entire part is done in one process instead of turning the part in a lathe and then sending to a mill to put the bolt pattern in. https://www.leanmachinecnc.com/news/automated-feed-turning-threading monthly 0.5 2024-10-17 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/7d195894-ddec-4746-bc33-687224e8497b/image-asset.png News - AUTOMATED FEED, TURNING, THREADING - Here is the Inventor drawing of the part. It's a small brass adapter with different threads on either end. Moving from CAD to CAM seamlessly is the key to our engineering process. If we change a size in the 3D model the tool path will automatically update. Below is a screenshot of the HSM programming for this part. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077545-JRLC642PWLGEJ8T4939M/image-asset+%283%29.jpeg News - AUTOMATED FEED, TURNING, THREADING Like our previous gang-tool setup this turning strategy uses Iscar's latest technology Pentacut. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027335-FKJ8YGZ2XQ85ID7C7GL2/image-asset+%281%29.jpeg News - AUTOMATED FEED, TURNING, THREADING - The Iscar pentacut uses a 5 sided insert. The insert is a strong design put into a rigid holder and has a chip forming profile which makes for accurate parts and a great finish. The video below is a run through of the cycle. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027352-SWPJCRJNY4K8L3JD4GMX/image-asset+%282%29.jpeg News - AUTOMATED FEED, TURNING, THREADING - Make it stand out This is the finished part ready to ship! https://www.leanmachinecnc.com/news/new-turning-center monthly 0.5 2024-10-17 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077618-XIMS90AHT1SS1DAU18F1/image-asset+%282%29.jpeg News - NEW TURNING CENTER! - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027367-GUK7YL0HNT9SWSC8XVB3/image-asset+%284%29.jpeg News - NEW TURNING CENTER! Here is a view inside the machine. On the left is the main 10" spindle, center is the tool turret, and the right is a 7" sub-spindle. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/0001acd0-d0e8-4a61-9cca-5aa87e4c31d8/image-asset+%285%29.jpeg News - NEW TURNING CENTER! The 2nd day into training and we are already getting good parts off! These parts previously would have required a flip in a conventional machine to finish the backside edge. Now the operator can open the door to a finished part. https://www.leanmachinecnc.com/news/machining-raw-material-transfer monthly 0.5 2024-10-21 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077624-3DHBGBRO4P1BTSL5AJX4/image-asset+%286%29.jpeg News - MACHINING RAW MATERIAL TRANSFER The first step when a work order is posted to the shop floor is to log into our Inventory system and find the correct raw material to use. This computer screen is one terminal that runs a mobile app that we've created. The App can be viewed on any device and is 100% cloud based. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077636-5ZXIHTMUW7FC4C1R9O5S/image-asset+%287%29.jpeg News - MACHINING RAW MATERIAL TRANSFER The Inventory tag matches up to the record found in the App. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077640-E7I812S1CYNVM1JC0MED/image-asset+%288%29.jpeg News - MACHINING RAW MATERIAL TRANSFER The material is loaded into one of our saws. Here is the back-end of our Hydmech S23-A band saw. The "-A" in the saw model number denotes it's fully automatic feeding capability. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077649-9IIFGE4SUJH98LYYDBR9/image-asset+%289%29.jpeg News - MACHINING RAW MATERIAL TRANSFER Presto, finished parts come out the other end! Not really. Once the raw material processing is complete, many different part routings can take place such as these parts that have been through the saw and lathe. https://www.leanmachinecnc.com/news/lathe-machining-cost-reduction monthly 0.5 2024-10-21 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027414-VYS3ANDBIFOB6D7BOYN3/IMG_0058.jpg News - LATHE MACHINING COST REDUCTION The Brass bar hex stock is seen with the finished machined part just needing a part-off operation. The orange block is the gang tool holder that we've designed. You can also see the blue and grey Iscar tools and yellow inserts. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/e33837a3-0e20-45b1-8671-76ca0486b4a7/IMG_0059.jpg News - LATHE MACHINING COST REDUCTION Here is the Autodesk Inventor designed tool block with the HSM tool paths applied. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/4062e920-10e1-46be-af0c-8a756bcd5763/IMG_0061.jpg News - LATHE MACHINING COST REDUCTION Our Haas VF4 milling the tool block. This is a steel 3"x3" billet. Iscar's endmills are the greatest! https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027430-B0P2LINXXOZHINXE6DR8/IMG_0053.jpg News - LATHE MACHINING COST REDUCTION Lots of internal features to machine but we've designed to be quick to machine. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027440-FTET5RJCYT45FYX9TADP/IMG_0051.jpg News - LATHE MACHINING COST REDUCTION Here's a close-up of the Iscar tools that will be installed in the block. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027447-8EIT8CECZZ0FP8F79JCX/IMG_0054.jpg News - LATHE MACHINING COST REDUCTION All tools installed and ready to machine. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027458-MVLAHB1C0Z42KR0OCDKD/IMG_0056.jpg News - LATHE MACHINING COST REDUCTION Top view of the block and tools. Notice the dovetail cut on the backside to fit our tool post and the height setting attachment. https://www.leanmachinecnc.com/news/robotic-steel-welding monthly 0.5 2024-10-21 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027462-FT9KXT5L5FODLLIYQVBG/image-asset+%2810%29.jpeg News - ROBOTIC STEEL WELDING - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027466-TK6PF7VUNPQHK2KCSSRC/image-asset+%2811%29.jpeg News - ROBOTIC STEEL WELDING Step 1- Design and build a jig assembly that can make part placement repetitive and accurate. We've used the Motoman positioner in conjunction with the robot to help keep weld angles consistent. Consistent weld angles give us good flux gas (CO2/Argon mix) coverage to make sure welds are not contaminated with atmospheric impurities. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027470-Q9Y81C8UKYKHP0D5XSND/image-asset+%2812%29.jpeg News - ROBOTIC STEEL WELDING Step 2 - Make the parts themselves better to help with the whole process. Here you can see slots in the ring so the rib can index itself with tabs. On the surface, these parts would be much cheaper to produce out of steel flat-bar but we've decided to laser cut them so we can tightly control tolerances on hole sizes and add trick tab and slot features. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027473-PF7LYU79PORRDBZBPVO9/image-asset+%2813%29.jpeg News - ROBOTIC STEEL WELDING Step 3 - Write a really great robotic welding program in RobotMaster. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/acba3380-0fa9-40de-b06d-89d56293da2d/image-asset+%2814%29.jpeg News - ROBOTIC STEEL WELDING The resulting weld bead has a good start, nice bead size, proper penetration, and a great crater fill. With all of the parameters available in the Fronius welders you can "tune out" and splatter so the parts need zero clean-up after the weld process and zero anti-splatter coating. https://www.leanmachinecnc.com/news/heavy-steel-part-fabrication monthly 0.5 2024-10-21 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/e36bd00d-9f94-4e8c-a3b4-93750a95c21b/image+%286%29.jpg News - HEAVY STEEL PART FABRICATION If you look close there is a great edge finish on the 3/4" plate off our HK Laser https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027495-1OLQ0Z8N3ZTRM1TPVXZH/image+%287%29.jpg News - HEAVY STEEL PART FABRICATION Nothing much to say about this photo other than it's an arty photo of our Fronius welding equipment and one of our super skilled welders. https://www.leanmachinecnc.com/news/new-deburring-machine monthly 0.5 2024-10-21 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027503-Z51O63HGCKBFOUAOHT61/image+%288%29.jpg News - NEW DEBURRING MACHINE Here is an overall view of the machine from HK Laser & Systems. Even though Lean Machine's official color is red, we are starting to get a lot of blue in the shop! https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1f197cb9-af54-47e9-8339-ea4cde578e00/image+%289%29.jpg News - NEW DEBURRING MACHINE Here inside the machine you can see that large brushes spin and the entire assembly rotates depending on the setting you choose for grain direction, etc. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027515-8T8XUWXDJZG72JIFIPTO/image+%2810%29.jpg News - NEW DEBURRING MACHINE Here is an aluminum laser cut part about to be fed into the machine. Laser cutting aluminum usually leaves a burr all of the way around the cut edges. A part such as this could take someone approximately 2 minutes to debur properly. The small holes you see in the conveyor are actually vacuum ports which help to hold the part in place while the brushes do their work. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/91162202-8690-43ce-9c2b-15286b8c9913/image+%2811%29.jpg News - NEW DEBURRING MACHINE Here is a view of the brushes about to do their work on the part! The shape of the "fingers" on the brushes makes sure that the inside of every hole and cutout are well looked after. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/a65ef08f-2ef1-4614-af51-c44c1a952984/image+%2812%29.jpg News - NEW DEBURRING MACHINE The finished part exiting the machine is completely free of burrs and sharp edges. You'll also notice the large surface of the part has received a slight brushed finish which helps eliminate small scratches on the surface of the part. https://www.leanmachinecnc.com/news/compressor-shed-turns-into-high-tech-wind-tunnel-project monthly 0.5 2024-10-21 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027529-8VOBB1CGQZ52HB8GV0F4/image+%2813%29.jpg News - COMPRESSOR SHED TURNS INTO HIGH TECH WIND TUNNEL PROJECT If you are driving by our plant you may notice the new compressor structure off the back of the building. The base is made of steel so the entire structure can be moved easily for future expansion. The bottom side of the steel base has 8" of spray foam insulation. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027532-AGKDPFYIJDYB04QZFQAN/image+%2814%29.jpg News - COMPRESSOR SHED TURNS INTO HIGH TECH WIND TUNNEL PROJECT The north side of the structure is the intake and has louvers to keep driving rain or snow out. The north side intake means prevailing winds help to increase airflow. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027536-U8EFZPR9GSSCA92BBNZP/image+%2815%29.jpg News - COMPRESSOR SHED TURNS INTO HIGH TECH WIND TUNNEL PROJECT Directly behind the intake are slide-out removable filters so all air entering the structure will be free of debris. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027549-H902AWMGYOO31ND6KG5T/image+%2816%29.jpg News - COMPRESSOR SHED TURNS INTO HIGH TECH WIND TUNNEL PROJECT Moving inside the structure, the entire intake wall is made of 6 electrically controlled dampers. These dampers open based on the inside temperature so only the necessary amount of air passes through. This is great for the winter months when almost no outside cooling air is needed. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027554-WAHH8O8IYPNHQRPJI3CN/image+%2817%29.jpg News - COMPRESSOR SHED TURNS INTO HIGH TECH WIND TUNNEL PROJECT Here is a view of the south wall with 2 of the fans. You can also see the compressor and 2 vacuum pumps installed. We sized the fans to completely exchange the air in the building in 30 seconds. Notice the walls are also lined with white aluminum sheeting so cleaning the entire structure is simple. Behind those walls is 6" of spray foam insulation to stop moisture build up and to make sure that the structure can hold its own temperature no matter what the outside ambient is. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027566-OM16XLL8O5I6P2OZLL8W/image+%2818%29.jpg News - COMPRESSOR SHED TURNS INTO HIGH TECH WIND TUNNEL PROJECT All of the fans and dampers are thermostatically controlled through a custom programmed PLC. At certain set points, dampers are opened and fans turned on so the minimal electricity is used and ideal operating temperatures are maintained. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027576-ZG3P137I3V6PZKVUOZAY/image+%2819%29.jpg News - COMPRESSOR SHED TURNS INTO HIGH TECH WIND TUNNEL PROJECT A gable mounted cross draft fan was installed to add additional cooling as well as draw in warm shop air in the cold winter months to prevent freeze up. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027581-1F7JJGV1ZYWSSPG0V3CD/image+%2820%29.jpg News - COMPRESSOR SHED TURNS INTO HIGH TECH WIND TUNNEL PROJECT Electricity service to the shed is 600V, and the appropriate transformers are installed to drop down to both 460V and 208V. Notice the use of LED overhead lights to make sure maintenance and electricity use are at a minimum. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027585-0H0GIU2CW7UVNBYE6I5N/image+%2821%29.jpg News - COMPRESSOR SHED TURNS INTO HIGH TECH WIND TUNNEL PROJECT Outside the south wall, you can see the flaps open for both one large exhaust fan and the gable fan. As a side note, the white entry doors (left side of picture) were also manufactured in house at Lean Machine! https://www.leanmachinecnc.com/news/steel-and-black-powder monthly 0.5 2024-10-21 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027588-8DFDFWPPXIHOC24RF7HL/image+%2822%29.jpg News - STEEL AND BLACK POWDER That's a clean looking steel bead layed on this part! https://www.leanmachinecnc.com/news/spheres-and-street-lamps monthly 0.5 2024-10-21 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077498-ZA2L984JELIKVZTQZLXO/image-asset+%2815%29.jpeg News - SPHERES AND STREET LAMPS - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077494-5XXIDSJ2GZY22F01WW5S/image-asset+%2816%29.jpeg News - SPHERES AND STREET LAMPS Here is a Google street view of an example of this part. If you can see the bracket attached to the pole, the sphere is opposite the light fixture. https://www.leanmachinecnc.com/news/laser-precision-beer monthly 0.5 2024-10-21 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686761950257-9RWFQ3D06AQGRY0B06DI/image-asset+%281%29.png News - LASER PRECISION BEER Normally cutting 10g thick steel with this much detail would result in a glob of molten metal left on the table but our HK laser and a great programming sequence made it happen. The rear handle is Stainless Steel and the front handle is Mild steel. https://www.leanmachinecnc.com/news/steel-high-speed-machining monthly 0.5 2024-10-21 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027631-WDSCJRE96A64BFVEFJRV/image+%2823%29.jpg News - STEEL HIGH SPEED MACHINING This part looks like it could be made from steel flatbar but here at Lean Machine we almost never use pre-cut shapes. This started as a laser cut blank off our HK Laser then we put it through our Haas VF4 mill and this is the resulting part. By not using pre-cut shapes we can reduce our inventory (as you can imagine we would almost never have the correct shape and qty in stock) and shorten our lead times because we can custom cut whatever we need out of a large plate. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027641-YRVMIRS2JM7WMIA0QBN4/image+%2824%29.jpg News - STEEL HIGH SPEED MACHINING - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027657-SEZU684GXFDXL8VRIAED/image+%2825%29.jpg News - STEEL HIGH SPEED MACHINING - Here is a pretty accurate description of the old (we'll call it traditional to be nice) machining method vs the new better, faster way. This is a top down view of a cutting tool. By burying the cutter deep into the material you can take thin cuts that load the tool around more of the diameter which distributes the load evenly. Dropping the tool down into the middle of the material used to be a scary thing to do if you just tried to plow through as you would quickly overload the cutter and it would break. Now we can even use smaller (cheaper) tools because they spin faster to eject the chip (and the heat). https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/80e9ffea-4136-4a78-8802-9f32cd81264f/image+%2826%29.jpg News - STEEL HIGH SPEED MACHINING We use both MasterCam and Inventor HSM to complete our machine programs. This is a screen shot of what MasterCam calls "Dynamic Milling". https://www.leanmachinecnc.com/news/happy-anniversary-to-lean-machine monthly 0.5 2024-10-21 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027673-J560MI5H0PUMISIONF2D/image-asset+%2817%29.jpeg News - HAPPY ANNIVERSARY TO LEAN MACHINE Here is Zach and Shaun doing what they love best....Making chips! https://www.leanmachinecnc.com/news/aggregate-sawing monthly 0.5 2024-10-21 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027683-BJH8UETQYY58G3JK460D/image+%2827%29.jpg News - AGGREGATE SAWING Here is an an example of an aggregate tool. The top of the tool attaches to the spindle and turns at a speed of 10,000 rpm. Different drills or cutting tools can be attached to the collets at either end. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027691-1KPR3RGJT60MS9KS22RK/image+%2828%29.jpg News - AGGREGATE SAWING This is a saw blade attached to the aggregate head mounted to the spindle of the machine. The machine is about to cut a part for a customer made from aluminum extrusion. The extrusion is mounted in a custom fixture on our C-axis router. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027699-TCETQWOMI1DC0623PY5Y/image+%2829%29.jpg News - AGGREGATE SAWING Here is the finished angle cut on the end of the extrusion. Conventional tools would have to be very long to make a cut like this from the top plane and would not have the great finish and accuracy that the aggregate saw tool has. https://www.leanmachinecnc.com/news/cnc-wood-cutting monthly 0.5 2024-10-21 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/604dda93-8324-46e6-94b9-9f04d2043913/image+%2830%29.jpg News - CNC WOOD CUTTING 3/4" MDF being cut on one of our CNC routers for a local kitchen cabinet making shop. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/81f30494-face-4b95-b80f-6d32718b9f1f/image+%2831%29.jpg News - CNC WOOD CUTTING Stacks of consistent and accurate parts on a pallet ready to ship. Notice each one has a label with the part number, thickness, and dimensions. https://www.leanmachinecnc.com/news/assemblies monthly 0.5 2024-10-21 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027729-L09IQOHIY9YG2F0N3JL3/image-asset+%2818%29.jpeg News - ASSEMBLIES Here is the jig sitting on an assembly table. Notice the part numbers of each sub-component are laser cut into the jig. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027733-H9QGXP0WO3HZVVEMEJZQ/image-asset+%2819%29.jpeg News - ASSEMBLIES The galvanized steel sub-components are placed on the jig and bolted together. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027737-7RG2Z2184E866VLKB8KA/image-asset+%2820%29.jpeg News - ASSEMBLIES The stacking method is planned out ahead of time to make sure counting and sorting of completed parts is easy. https://www.leanmachinecnc.com/news/new-machine-announcement monthly 0.5 2024-10-21 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/f57bee79-8ac8-438d-aec4-ac5031cdfc79/IMG_4339.png News - NEW MACHINE ANNOUNCEMENT Here is the table loaded with four 4'x10' sheets of 3/16" aluminum. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027752-R1Q7PS59PEEOJHW0CBHM/image-asset+%2821%29.jpeg News - NEW MACHINE ANNOUNCEMENT We also decided to put the machine through it's paces and cut some 1" thick aluminum right off the start. The tolerance and cut quality is unbelievable! https://www.leanmachinecnc.com/news/autodesk-hsm-and-compound-miter-machining monthly 0.5 2024-10-21 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027771-1EMM8HFD5RPK3FBYGF6U/image-asset+%2822%29.jpeg News - AUTODESK HSM AND COMPOUND MITER MACHINING The steel tube that we are going to cut has been changed to semi-transparent for illustration purposes. Doing a compound cut would normally require a 4 or 5 axis milling machine. Instead, we created angled and twisted jaws for our vises. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027775-V1W0YH3KCDN5DGLSDMYR/image-asset+%2823%29.jpeg News - AUTODESK HSM AND COMPOUND MITER MACHINING The steel tube that we are going to cut has been changed to semi-transparent for illustration purposes. Doing a compound cut would normally require a 4 or 5 axis milling machine. Instead, we created angled and twisted jaws for our vises. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027779-4W15ACN5ZUTDEUI07R5T/image-asset+%2824%29.jpeg News - AUTODESK HSM AND COMPOUND MITER MACHINING This is the top view of the set-up. Note the marking lines on the back jaw to make sure they go back in the machine correctly. The same marks are in the CAD model, so everything matches when the machinist sets up the job. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027783-5LV4YXNESBPAM91202ZX/image-asset+%2825%29.jpeg News - AUTODESK HSM AND COMPOUND MITER MACHINING This is the top view of the clean precise cut that the mill provides. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027789-HWV628AS6E1DUX19XNR6/image-asset+%2826%29.jpeg News - AUTODESK HSM AND COMPOUND MITER MACHINING These are the front and back vise jaws removed from the vise; they were machined from solid aluminum. https://www.leanmachinecnc.com/news/welding-and-labour-continuous-improvement monthly 0.5 2024-10-21 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027797-DVS72839DVX3KS9B1LNU/image-asset+%2827%29.jpeg News - WELDING AND LABOUR CONTINUOUS IMPROVEMENT A manual weld on a large arc between 3/8` and 1/8`aluminum plate. This is a great example of a solid manual aluminum weld using Fronius welding equipment. This weld is challenging because the employee has to re-position themselves several times to make sure the correct torch angle is achieved as they move around the arc to ensure the shielding gas is protecting the leading edge of the weld pool. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027802-2VC5O059XHHJI6BLZ6JD/image-asset+%2828%29.jpeg News - WELDING AND LABOUR CONTINUOUS IMPROVEMENT Here is the after picture of the same parts welded together but using an automated robotic welding cell. The weld has a bit more shine to it mostly due to the perfect torch angle being achieved by the robot`s perfect welding program made directly out of our CAD models. The weld bead size is also perfect every time. https://www.leanmachinecnc.com/news/shop-layouts monthly 0.5 2024-10-21 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027816-7TUU5J72A8PN0JPQWI12/image-asset+%2829%29.jpeg News - SHOP LAYOUTS Here is our current layout on an enlarged and laminated drawing. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027826-SNJCYZ17DS9SY83EVW1Y/image-asset+%2830%29.jpeg News - SHOP LAYOUTS Here is the start of a new layout. We can do rapid changes using sticky tack and take a picture to record it. If you are really keen, you may notice something new in the picture! https://www.leanmachinecnc.com/news/the-advantages-of-a-cnc-router monthly 0.5 2024-10-21 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027834-81Q79RGA65W8O9D3XEGP/image-asset+%2831%29.jpeg News - THE ADVANTAGES OF A CNC ROUTER This is the base part of an aluminum assembly that is robotically welded together. The half-depth slot is a way to index the gussets that will be welded in without using an additional jig or measuring and tack welding each one in. As a side note, the finished edge quality is excellent on the Onsrud CNC router. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027841-9HAUF931FW9C92F9M0TQ/image-asset+%2832%29.jpeg News - THE ADVANTAGES OF A CNC ROUTER The gusset is a 3/16" thick 5052 aluminum part that is also cut on the CNC Router. The little tab sticking down seems like it is cut on an odd angle; however, much thought was put into the shape of it. The Robot Cell Operator can easily slide each gusset into place, but they will not fall out when the entire assembly rotates in the robotic jig. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762027844-TFMJDP64WFA1A6KMHOI2/image-asset+%2833%29.jpeg News - THE ADVANTAGES OF A CNC ROUTER With the final assembly welded together, you cannot see depth cut slots anymore and everything was lined up perfectly for the robot to weld. This design makes for an extremely repeatable part that saves cost for Lean Machine and its customers. https://www.leanmachinecnc.com/news/tag/Cars monthly 0.5 https://www.leanmachinecnc.com/news/tag/Offroad monthly 0.5 https://www.leanmachinecnc.com/news/tag/Extrusion+Machining monthly 0.5 https://www.leanmachinecnc.com/news/tag/CMM monthly 0.5 https://www.leanmachinecnc.com/news/tag/Canadian monthly 0.5 https://www.leanmachinecnc.com/news/tag/Aluminum monthly 0.5 https://www.leanmachinecnc.com/news/tag/Coordinate+measuring+machine monthly 0.5 https://www.leanmachinecnc.com/news/tag/Sendcutsend monthly 0.5 https://www.leanmachinecnc.com/news/tag/Machining monthly 0.5 https://www.leanmachinecnc.com/news/tag/Chevelle monthly 0.5 https://www.leanmachinecnc.com/news/tag/Cutlass monthly 0.5 https://www.leanmachinecnc.com/news/tag/Creator monthly 0.5 https://www.leanmachinecnc.com/news/tag/Fast+parts monthly 0.5 https://www.leanmachinecnc.com/news/tag/Canada+Steel monthly 0.5 https://www.leanmachinecnc.com/news/tag/R%26D monthly 0.5 https://www.leanmachinecnc.com/news/tag/3D+scanning monthly 0.5 https://www.leanmachinecnc.com/news/tag/Hobby monthly 0.5 https://www.leanmachinecnc.com/news/tag/Manufacturing monthly 0.5 https://www.leanmachinecnc.com/news/tag/Muscle+car monthly 0.5 https://www.leanmachinecnc.com/news/tag/Canada+CMM monthly 0.5 https://www.leanmachinecnc.com/news/tag/Canada+manufacturing monthly 0.5 https://www.leanmachinecnc.com/news/tag/Inventor monthly 0.5 https://www.leanmachinecnc.com/news/tag/Made+in+Canada monthly 0.5 https://www.leanmachinecnc.com/bending daily 0.75 2024-11-14 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1730930460750-T0CBO02JVCAYRCGBF6Q9/brake%2Bempty.jpg Bending Close-up photograph of metal parts clamped on a machine in a workshop, with a computer monitor in the background. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/e507e5b2-36c8-4fe9-b28f-abf69bfbe4c6/brake+with+material+down.jpeg Bending Metal machinery with a vertical component aligned with a computer monitor and blue spools in the background. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/fe73f591-739c-4a66-9ad4-03ca67692288/20230502_095002.jpg Bending Bending Services 03 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1d915d82-29f7-4cb3-bb2d-ab3a386d2e73/2019-05-01-lean-machine-8.jpg Bending Bending Services 04 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/e2467d98-c60b-4b97-b766-591fd61841cf/2019-05-01-lean-machine-92.jpg Bending Bending Services 05 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/dd0b68fd-ef24-47b4-9f1d-bb7dbdf0e0bc/Screenshot+2023-06-19+115152.png Bending Bending Services 06 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/13d34f18-644f-476c-894b-941284f53fd4/IMG_0164.jpg Bending Bending Services 07 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/018cc544-1dbe-4bd1-9f51-7869a0a8f04a/PXL_20240503_214224622.jpg Bending Bending Services 08 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/eb404398-9975-4360-9275-d492e1d10b27/PXL_20240503_214245586.PORTRAIT.jpg Bending Bending Services 09 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/f1aac772-3d01-43cf-87ec-7ac204ac67a0/PXL_20240524_163653519.PORTRAIT.jpg Bending Bending Services 10 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/8ec906e0-dad0-4b93-a4c0-1c782a3fd687/PXL_20240722_194352152.jpg Bending Bending Services 11 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/399d33c4-336f-44d1-b336-fa3033a4fe30/PXL_20240702_215543993.PORTRAIT.jpg Bending Bending Services 12 https://www.leanmachinecnc.com/capabilities-info/machining daily 0.75 2023-06-14 https://www.leanmachinecnc.com/capabilities-info/machining/what-is-machining-mz2a8-h84r4 monthly 0.5 2023-04-12 https://www.leanmachinecnc.com/capabilities-info/machining/blog-post-title-one-7mjc8-28xct-7447e monthly 0.5 2023-04-11 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077407-8OJKEJ0IQ8FO2BYBN8E5/FullSizeRender.jpg Machining - 5 Axis Milling - Make it stand out Put in place and unwrapped the mill is considerably taller than our other machines and the machine fits perfectly in it's new home. This machine features a Fanuc control for X, Y, Z, C, A axis. The gantry is extremely heavy and rigid and features a water cooled spindle. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077413-AB6H19Z3NZRFGRN5IWVS/FullSizeRender+%281%29.jpg Machining - 5 Axis Milling - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077417-1325BWQ4LS77SHSHACZX/FullSizeRender+%282%29.jpg Machining - 5 Axis Milling - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.leanmachinecnc.com/capabilities-info/machining/blog-post-title-four-737cw-42xyy-968tt monthly 0.5 2023-04-11 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077467-YIAYX1FVILCDGRZ8YJZR/IMG_20171215_154238.jpg Machining - Heavy Router Machining - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.leanmachinecnc.com/capabilities-info/machining/mill-and-turn-2a389-5cws7 monthly 0.5 2023-04-12 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077439-MGUGUJTHSH5JFCFJQ6NM/FullSizeRender+%283%29.jpg Machining - Mill and Turn All-In-one - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.leanmachinecnc.com/capabilities-info/machining/automated-feed-turning-thread-624rp-x2z9j monthly 0.5 2023-04-12 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077541-67FWAJGNI4Z70G3RFPR2/image-asset.png Machining - Automated Feed, Turning Thread - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077545-JRLC642PWLGEJ8T4939M/image-asset+%283%29.jpeg Machining - Automated Feed, Turning Thread - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077558-S481FQV1UWXESOIXIVTP/image-asset+%284%29.jpeg Machining - Automated Feed, Turning Thread - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077565-MWPLYOI9MBQNIN70OZH0/image-asset+%285%29.jpeg Machining - Automated Feed, Turning Thread - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.leanmachinecnc.com/capabilities-info/machining/turning-center-alwxz-xlnxp monthly 0.5 2023-04-12 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077597-00HASH2XJIY16IK9AJZ8/image-asset+%282%29.jpeg Machining - Turning Center - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077609-PQ54DIQISABONSFX63AB/image-asset+%281%29.jpeg Machining - Turning Center - Make it stand out Here is a view inside the machine. On the left is the main 10" spindle, center is the tool turret, and the right is a 7" sub-spindle. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077614-6L50C0QDJGKBR8I8PKIE/image-asset.jpeg Machining - Turning Center - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.leanmachinecnc.com/capabilities-info/machining/machining-raw-material-sample-6asxm-myjgf monthly 0.5 2023-04-12 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077624-3DHBGBRO4P1BTSL5AJX4/image-asset+%286%29.jpeg Machining - Machining Raw Material Sample - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077636-5ZXIHTMUW7FC4C1R9O5S/image-asset+%287%29.jpeg Machining - Machining Raw Material Sample - Make it stand out The Inventory tag matches up to the record found in the App. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077640-E7I812S1CYNVM1JC0MED/image-asset+%288%29.jpeg Machining - Machining Raw Material Sample - Make it stand out The material is loaded into one of our saws. Here is the back-end of our Hydmech S23-A band saw. The "-A" in the saw model number denotes it's fully automatic feeding capability. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077649-9IIFGE4SUJH98LYYDBR9/image-asset+%289%29.jpeg Machining - Machining Raw Material Sample - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.leanmachinecnc.com/capabilities-info/machining/lathe-machining-cost-reduction-p9crh-bcn95 monthly 0.5 2023-04-12 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077214-8JNV6CGYU4IFEPBMOC6F/IMG_0058.jfif Machining - Lathe Machining Cost Reduction - Make it stand out The Brass bar hex stock is seen with the finished machined part just needing a part-off operation. The orange block is the gang tool holder that we've designed. You can also see the blue and grey Iscar tools and yellow inserts. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077219-OJM9KIKKWKSKPOIQ1X6L/IMG_0059.jfif Machining - Lathe Machining Cost Reduction - Make it stand out Here is the Autodesk Inventor designed tool block with the HSM tool paths applied. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077222-95JUSBFML2VWH1JYXN6M/IMG_0061.jfif Machining - Lathe Machining Cost Reduction - Make it stand out Our Haas VF4 milling the tool block. This is a steel 3"x3" billet. Iscar's endmills are the greatest! https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077225-RL8X6VAVL53CM807B2CQ/IMG_0053.jfif Machining - Lathe Machining Cost Reduction - Make it stand out Lots of internal features to machine but we've designed to be quick to machine. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077235-2ZE52OXBDS6VT8ILW8IH/IMG_0051.jfif Machining - Lathe Machining Cost Reduction - Make it stand out Here's a close-up of the Iscar tools that will be installed in the block. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077239-FXVMNYDBN1MIU5A0YC8B/IMG_0054.jfif Machining - Lathe Machining Cost Reduction - Make it stand out All tools installed and ready to machine. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077243-C8L8SKZ4F665SOITOWSI/IMG_0056.jfif Machining - Lathe Machining Cost Reduction - Make it stand out Top view of the block and tools. Notice the dovetail cut on the backside to fit our tool post and the height setting attachment. https://www.leanmachinecnc.com/capabilities-info/machining/deburing-machine-zbt27-mxyey monthly 0.5 2023-04-13 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077289-JZCI3LUPAMPH08C37RRU/image+deburing.jpg Machining - Deburing Machine - Make it stand out Here is an overall view of the machine from HK Laser & Systems. Even though Lean Machine's official color is red, we are starting to get a lot of blue in the shop! https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077293-QMFAPJ58QULOR48U7SSH/Screenshot+2023-04-12+165605.png Machining - Deburing Machine - Make it stand out Here inside the machine you can see that large brushes spin and the entire assembly rotates depending on the setting you choose for grain direction, etc. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077300-JN3TQJMWCBUQYAAQLIV5/image+%284%29.jpg Machining - Deburing Machine - Make it stand out Here is an aluminum laser cut part about to be fed into the machine. Laser cutting aluminum usually leaves a burr all of the way around the cut edges. A part such as this could take someone approximately 2 minutes to debur properly. The small holes you see in the conveyor are actually vacuum ports which help to hold the part in place while the brushes do their work. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077307-RM3GUYD22XBK2WCFRYG8/image+%287%29.jpg Machining - Deburing Machine - Make it stand out Here is a view of the brushes about to do their work on the part! The shape of the "fingers" on the brushes makes sure that the inside of every hole and cutout are well looked after. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077311-0138MX3LHFQAPO8LACZ8/image+%286%29.jpg Machining - Deburing Machine - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.leanmachinecnc.com/capabilities-info/machining/spheres-and-street-lamps-g7hph-nrrkm monthly 0.5 2023-04-13 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077484-3UCRAR4ROXKXX9BLX9JQ/image-asset+%2815%29.jpeg Machining - Spheres and Street Lamps - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077494-5XXIDSJ2GZY22F01WW5S/image-asset+%2816%29.jpeg Machining - Spheres and Street Lamps - Make it stand out Here is a Google street view of an example of this part. If you can see the bracket attached to the pole, the sphere is opposite the light fixture. https://www.leanmachinecnc.com/capabilities-info/machining/steel-high-speed-machining-l8bmj-55bzn monthly 0.5 2023-04-12 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077372-PILW71AZ5DA62CUIQQQC/image+%281%29.jpg Machining - Steel High Speed Machining - Make it stand out This part looks like it could be made from steel flatbar but here at Lean Machine we almost never use pre-cut shapes. This started as a laser cut blank off our HK Laser then we put it through our Haas VF4 mill and this is the resulting part. By not using pre-cut shapes we can reduce our inventory (as you can imagine we would almost never have the correct shape and qty in stock) and shorten our lead times because we can custom cut whatever we need out of a large plate. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077379-PF9L1V37GMW0ZUCR5OQQ/image.jpg Machining - Steel High Speed Machining - Make it stand out Here is a pretty accurate description of the old (we'll call it traditional to be nice) machining method vs the new better, faster way. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077388-QCT2MTASYURT1KK7MUFR/image+%282%29.jpg Machining - Steel High Speed Machining - Make it stand out The top-down view of a cutting tool. By burying the cutter deep into the material you can take thin cuts that load the tool around more of the diameter which distributes the load evenly. Dropping the tool down into the middle of the material used to be a scary thing to do if you just tried to plow through as you would quickly overload the cutter and it would break. Now we can even use smaller (cheaper) tools because they spin faster to eject the chip (and the heat). https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077392-D496W0OYUBQDV8EPPJ4S/image+%283%29.jpg Machining - Steel High Speed Machining - Make it stand out We use both MasterCam and Inventor HSM to complete our machine programs. This is a screen shot of what MasterCam calls "Dynamic Milling". https://www.leanmachinecnc.com/capabilities-info/machining/aggregate-sawing-rl744-33b9l monthly 0.5 2023-04-13 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077258-GJQHH3KPKOBG2QCC2U7Q/image+%288%29.jpg Machining - Aggregate Sawing - Make it stand out Here is an example of an aggregate tool. The top of the tool attaches to the spindle and turns at a speed of 10,000 rpm. Different drills or cutting tools can be attached to the collets at either end. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077271-G5BVQT1NATTC22TYBAJK/image+%2811%29.jpg Machining - Aggregate Sawing - Make it stand out This is a saw blade attached to the aggregate head mounted to the spindle of the machine. The machine is about to cut a part for a customer made from aluminum extrusion. The extrusion is mounted in a custom fixture on our C-axis router. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077277-6FCQUSSRH9PHF0G72007/image+%2810%29.jpg Machining - Aggregate Sawing - Make it stand out This is a saw blade attached to the aggregate head mounted to the spindle of the machine. The machine is about to cut a part for a customer made from aluminum extrusion. The extrusion is mounted in a custom fixture on our C-axis router. https://www.leanmachinecnc.com/capabilities-info/machining/autodesk-hsm-and-compound-miter-machining-zzf2l-aeyym monthly 0.5 2023-04-13 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077328-XPV4HAHOHW52RHT3PSW7/image-asset+16.jpeg Machining - Autodesk HSM and Compound Miter Machining - Make it stand out The steel tube that we are going to cut has been changed to semi-transparent for illustration purposes. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077332-A0JKOMWQGNTV52G35526/image-asset+%2817%29.jpeg Machining - Autodesk HSM and Compound Miter Machining - Make it stand out Here is the finished tube mounted in the vise to show how it turns it on the exact angle so the operation can be completed from just one top cutting plane. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077339-A4O8VX37V9X0M4NIM557/image-asset+%2818%29.jpeg Machining - Autodesk HSM and Compound Miter Machining - Make it stand out This is the top view of the set-up. Note the marking lines on the back jaw to make sure they go back in the machine correctly. The same marks are in the CAD model, so everything matches when the machinist sets up the job. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077348-2FH3TBWISF27W1NQZAAA/image-asset+%2819%29.jpeg Machining - Autodesk HSM and Compound Miter Machining - Make it stand out This is the top view of the clean precise cut that the mill provides. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077356-HDFQHFMOP3SSM8N072NR/image-asset+%2820%29.jpeg Machining - Autodesk HSM and Compound Miter Machining - Make it stand out These are the front and back vise jaws removed from the vise; they were machined from solid aluminum. https://www.leanmachinecnc.com/capabilities-info/machining/the-advantages-of-cnc-router-n3nta-9bkep monthly 0.5 2023-04-13 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077575-WIIPDOPNIFWWCUM4IT1V/image-asset+%287%29.jpeg Machining - The Advantages of CNC Router - Make it stand out This is the base part of an aluminum assembly that is robotically welded together. The half-depth slot is a way to index the gussets that will be welded in without using an additional jig or measuring and tack welding each one in. As a side note, the finished edge quality is excellent on the Onsrud CNC router. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077579-LTE8W05Z3R50ATBTX2SQ/image-asset+%288%29.jpeg Machining - The Advantages of CNC Router - Make it stand out The gusset is a 3/16" thick 5052 aluminum part that is also cut on the CNC Router. The little tab sticking down seems like it is cut on an odd angle; however, much thought was put into the shape of it. The Robot Cell Operator can easily slide each gusset into place, but they will not fall out when the entire assembly rotates in the robotic jig. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077583-QWWM9ZUDNFDJZEDSV5P8/image-asset+%289%29.jpeg Machining - The Advantages of CNC Router - Make it stand out With the final assembly welded together, you cannot see depth cut slots anymore and everything was lined up perfectly for the robot to weld. This design makes for an extremely repeatable part that saves cost for Lean Machine and its customers. https://www.leanmachinecnc.com/capabilities-info/machining/pipe-fittings-tt4gs-jktpp monthly 0.5 2023-04-13 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077661-PKXG4XZR8ZHC47G2OSN9/image-asset+%2821%29.jpeg Machining - Pipe Fittings - Make it stand out Here are some pipe fittings coming out of the machining process being quality checked for accuracy. The ones in front are Vic groove x threaded. The fittings in the background are Vic groove x weld bevel. If you zoom in you get a neat shot of a Lean Machine production work order. https://www.leanmachinecnc.com/capabilities-info/machining/milling-machines-fryxs-4snzc monthly 0.5 2023-04-13 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077507-1CE4ICGT5QFP9QPFQ2KZ/image-asset+%2822%29.jpeg Machining - Milling Machines - Make it stand out Here is an end view of a typical aluminum extrusion. Both drilling and cutting operations need to be performed on the top and sides of the part which takes several set-ups on traditional milling machines but only one set-up on our new machine. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077513-VRV6XAX2QMU6F50ZDPGE/image-asset+%282%29.png Machining - Milling Machines - Make it stand out The new CR Onsrud Gantry Router with a 4th (C) axis right after it was unloaded by crane at our facility. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077522-I04QLVYOZL3O42R89KXS/image-asset+%2823%29.jpeg Machining - Milling Machines - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1686762077531-KJDLOHNACWX80CE4BWHZ/image-asset+%283%29.png Machining - Milling Machines - Make it stand out This is the machine after the planing process. It looks pretty cool with all the machining marks in the table! https://www.leanmachinecnc.com/polyurethane daily 0.75 2024-11-14 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/cf48d022-1c9c-423e-a1dc-6b3214dd00e1/10lb_01.jpg Polyurethane Polyurethane Services 01 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/0ffb587d-c058-435c-beb0-baab1b1d8d56/IMG_6505.jpg Polyurethane Polyurethane Services 02 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/6d722e78-e673-45df-852d-2489ba296aae/Hammer+in+Mold.png Polyurethane Polyurethane Services 03 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/1729784416238-0ZN68IKNYXD41MTB20L8/_MG_3906.jpg Polyurethane Polyurethane Services 04 https://images.squarespace-cdn.com/content/v1/6489f1c8cfcc985b816ba297/14fcd5f1-631e-4ff1-93cc-b2af2885e486/PXL_20240308_182845084.PORTRAIT.ORIGINAL.jpg Polyurethane Polyurethane Services 05 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